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DiffuCarb™ E411 Bi-Based Compoiste Nanocatalyst - Carbon Paper Cathode Electrode to Convert CO2 to Formic Acid

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  • Description:DiffuCarb™ E411 Bi-Based Compoiste Nanocatalyst - Carbon Paper Cathode Electrode to Convert CO2 to Formic Acid
  • Brand:DiffuCarb™
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DiffuCarb™ E411 Bi-Based Composite - Carbon Paper Cathode Electrode for Three-Chamber Solid-State Formic Acid Electrolyzer
DiffuCarb™ E411 Bi-Based Composite Carbon Paper Cathode Three-Chamber Solid-State Cell CO₂RR HCOOH Production

Bi-Based Composite - Carbon Paper Electrode
for Three-Chamber Solid-State Formic Acid Electrolyzer

DiffuCarb™ E411 Bi-Based Composite - Carbon Paper Electrode is designed for CO₂ electroreduction (CO₂RR) in three-chamber solid-state formic-acid electrolyzers, with the primary goal of selectively converting CO₂ into formic acid (HCOOH). The electrode combines Accelerate® Bi-based composite catalyst material with porous carbon paper to provide catalytic activity, electronic conduction, gas diffusion, mechanical stability and structural support during continuous operation.

Bi-Based Composite Carbon Paper Substrate Three-Chamber Solid-State Cell CO₂ → HCOOH High Selectivity Positioning CO₂RR Cathode
01
PRODUCT OVERVIEW

Product Overview

DiffuCarb™ E411 · Bi-Based Composite · Carbon Paper Cathode · CO₂ → HCOOH

DiffuCarb™ E411 Bi-Based Composite - Carbon Paper Electrode for three-chamber solid-state formic-acid electrolyzers is a cathode electrode platform developed for electrochemical conversion of CO₂ to formic acid. Accelerate® Bi-based composite material provides the main catalytic interface, while porous carbon paper provides electronic conduction, gas diffusion and mechanical support.

According to the supplied product description, Bi and Bi-based composite materials provide high selectivity and Faradaic-efficiency positioning for CO₂RR toward formic acid. Their larger active surface area and abundant active sites can support CO₂ adsorption, electron transfer and target-product formation. The three-chamber solid-state electrolyzer further helps separate reactants and products, supporting formic-acid purity and overall process stability.

Bi

Bi-Based Composite Catalyst

Provides the active catalytic interface required for CO₂-to-HCOOH conversion with high selectivity positioning.

CO₂

CO₂RR Cathode

Designed for the cathode side of three-chamber solid-state formic-acid electrolyzers.

GDL

Porous Carbon Paper

Provides electronic conduction, gas diffusion and mechanical structural support.

HCOOH

Formic Acid Product

According to the supplied product information, HCOOH is the primary target product.

02
STRUCTURE & FEATURES

Structure & Key Features

Bi-based composite catalyst layer + porous carbon paper substrate

Bi

Catalytic Activity of Accelerate® Bi-Based Composite

According to the supplied product information, Bi and Bi-based composite materials show high selectivity and Faradaic efficiency in CO₂RR toward formic acid. Their electrochemical surface properties help suppress competing reactions and promote selective reduction of CO₂. Composite structures can also provide larger active surface areas and more abundant active sites.

CP

Conductive & Porous Carbon Paper Substrate

Carbon paper is lightweight, highly conductive and porous. It supports the Bi-based composite catalyst, provides stable electronic pathways and mechanical strength, and promotes CO₂ gas diffusion to the catalytic interface.

DiffuCarb™ E411 Electrode Structure
ComponentMaterial / StructureMain Function
Catalyst LayerAccelerate® Bi-Based CompositePromotes cathodic electroreduction of CO₂ toward formic acid
SubstratePorous Carbon PaperElectronic conduction, gas diffusion and mechanical support
Electrode PositionCathode Side of Three-Chamber Solid-State ElectrolyzerCarries the CO₂RR cathodic reaction and works with the solid-electrolyte structure
03
REACTION MECHANISM

CO₂-to-Formic-Acid Reduction Process

CO₂ adsorption · electron/proton transfer · HCOOH formation

01

CO₂ Adsorption

CO₂ molecules first reach and adsorb on the Bi-based composite catalytic interface, providing the starting point for electrochemical reduction.

02

Electron / Proton Transfer

According to the supplied material, the reaction typically involves transfer of two electrons and two protons, with the Bi-based catalyst promoting electron transfer and reaction selectivity.

03

HCOOH Formation

CO₂ is further reduced at the catalyst interface to form formic acid, while the three-chamber architecture supports product separation and collection.

The three-chamber solid-state electrolyzer consists of an anode chamber, cathode chamber and solid-electrolyte layer. This architecture separates reaction products from reactant gases, reduces cross-contamination and supports higher formic-acid purity.
04
ADVANTAGES

Advantages of the Bi-Based Composite Carbon-Paper Electrode

Selectivity · Faradaic-efficiency positioning · low overpotential · sustainable carbon utilization

FE

High Selectivity & Faradaic-Efficiency Positioning

The supplied product material states that Faradaic efficiency can typically reach above 80%, with formic acid as the target product.

Bi

Abundant Catalytic Active Sites

Bi-based composite materials can provide a large active surface area and abundant reaction sites for improved catalyst utilization.

LOW

Low-Overpotential Positioning

The supplied description presents lower reaction overpotential as an advantage for reducing energy consumption and improving formic-acid productivity.

ENV

Green Chemistry & Sustainability

Converting CO₂ into value-added formic acid supports carbon utilization, green chemistry and sustainable energy-conversion research.

The supplied product material includes descriptions such as “Faradaic efficiency typically above 80%” and “lower reaction overpotential.” Actual results depend on electrolyzer structure, membrane / solid electrolyte, catalyst-layer preparation, CO₂ flow rate, current density, potential and operating temperature.
05
EXPERIMENTAL POSITIONING

Experimental Validation & Operating Positioning

Long-term stability · high yield · high purity · continuous operation

Long-Term Stability

The supplied product description states that the Bi-based composite carbon-paper electrode maintains relatively stable electrocatalytic activity and selectivity during extended CO₂ electroreduction.

High-Yield & High-Purity Positioning

The three-chamber solid-state architecture separates products from reactant gases, supporting higher formic-acid purity and improved separation efficiency.

Continuous-Operation Research

Suitable for studies involving current density, reaction rate, product concentration and continuous-operation stability.

DiffuCarb™ E411 combines Bi-based composite catalyst material with porous carbon paper to create a cathode platform for CO₂-to-HCOOH electroreduction in three-chamber solid-state formic-acid electrolyzers.
06
APPLICATIONS

Application Potential

CO₂ utilization · green chemistry · energy conversion · industrial scale-up

CCU

CO₂ Resource Utilization

Converts industrial CO₂ into formic acid for carbon capture and utilization (CCU) and carbon-reduction research.

GREEN

Green Chemistry & Energy Conversion

Can be integrated with renewable electricity for electrochemical formic-acid synthesis and energy-storage / conversion studies.

SCALE

Industrial Scale-Up Potential

Suitable for process-development studies from laboratory electrolyzers to larger-area electrodes and continuous CO₂-utilization systems.

07
PRODUCT SPECIFICATION

Product Code / Description / Specification

Current pricing and stock status are available upon request

DiffuCarb™ E411 Product Information
Product CodeProduct Description5×5 cm10×10 cm20×20 cmStock Status
E411DiffuCarb® E411 Bi-Based Composite Nanocatalyst - Carbon Paper Cathode Electrode to Convert CO₂ to HCOOHAsk for quoteAsk for quoteAsk for quoteAsk for quote
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Partial references citing our materials (from Google Scholar)


Carbon Dioxide Reduction

1. ACS Nano Strain Relaxation in Metal Alloy Catalysts Steers the Product Selectivity of Electrocatalytic CO2 Reduction

The bipolar membrane (Fumasep FBM) in this paper was purchased from SCI Materials Hub, which was used in rechargeable Zn-CO2 battery tests. The authors reported a strain relaxation strategy to determine lattice strains in bimetal MNi alloys (M = Pd, Ag, and Au) and realized an outstanding CO2-to-CO Faradaic efficiency of 96.6% with outstanding activity and durability toward a Zn-CO2 battery.


2. Front. Chem. Boosting Electrochemical Carbon Dioxide Reduction on Atomically Dispersed Nickel Catalyst

In this paper, Vulcan XC-72R was purchased from SCI Materials Hub. Vulcan XC 72R carbon is the most common catalyst support used in the anode and cathode electrodes of Polymer Electrolyte Membrane Fuel Cells (PEMFC), Direct Methanol Fuel Cells (DMFC), Alkaline Fuel Cells (AFC), Microbial Fuel Cells (MFC), Phosphoric Acid Fuel Cells (PAFC), and many more!


3. Adv. Mater. Partially Nitrided Ni Nanoclusters Achieve Energy-Efficient Electrocatalytic CO2 Reduction to CO at Ultralow Overpotential

An AEM membrane (Sustainion X37-50 Grade RT, purchased from SCI Materials Hub) was activated in 1 M KOH for 24 h, washed with ultra-purity water prior to use.


4. Adv. Funct. Mater. Nanoconfined Molecular Catalysts in Integrated Gas Diffusion Electrodes for High-Current-Density CO2 Electroreduction

In this paper (Supporting Information), an anion exchanged membrane (Fumasep FAB-PK-130 obtained from SCI Materials Hub (www.scimaterials.cn)) was used to separate the catholyte and anolyte chambers.

SCI Materials Hub: we also recommend our Fumasep FAB-PK-75 for the use in a flow cell.


5. Appl. Catal. B Efficient utilization of nickel single atoms for CO2 electroreduction by constructing 3D interconnected nitrogen-doped carbon tube network

In this paper, the Nafion 117 membrane was obtained from SCI Materials Hub.


6. Vacuum Modulable Cu(0)/Cu(I)/Cu(II) sites of Cu/C catalysts derived from MOF for highly selective CO2 electroreduction to hydrocarbons

In this paper, Proton exchange membrane (Nafion 117), Nafion D520, and Toray 060 carbon paper were purchased from SCI Materials Hub.


7. National Science Review Confinement of ionomer for electrocatalytic CO2 reduction reaction via efficient mass transfer pathways

An anion exchange membrane (PiperION-A15-HCO3) was obtained from SCI Materials Hub.


8. Catalysis Communications Facilitating CO2 electroreduction to C2H4 through facile regulating {100} & {111} grain boundary of Cu2O

Carbon paper (TGPH060), membrane solution (Nafion D520), and ionic membrane (Nafion N117) were obtained from Wuhu Eryi Material Technology Co., Ltd (a company under SCI Materials Hub).


Batteries

1. J. Mater. Chem. A Blocking polysulfides with a Janus Fe3C/N-CNF@RGO electrode via physiochemical confinement and catalytic conversion for high-performance lithium–sulfur batteries

Graphene oxide (GO) in this paper was obtained from SCI Materials Hub. The authors introduced a Janus Fe3C/N-CNF@RGO electrode consisting of 1D Fe3C decorated N-doped carbon nanofibers (Fe3C/N-CNFs) side and 2D reduced graphene oxide (RGO) side as the free-standing carrier of Li2S6 catholyte to improve the overall electrochemical performance of Li-S batteries.


2. Joule A high-voltage and stable zinc-air battery enabled by dual-hydrophobic-induced proton shuttle shielding

This paper used more than 10 kinds of materials from SCI Materials Hub and the authors gave detailed properity comparsion.

The commercial IEMs of Fumasep FAB-PK-130 and Nafion N117 were obtained from SCI Materials Hub.

Gas diffusion layers of GDL340 (CeTech) and SGL39BC (Sigracet) and Nafion dispersion (Nafion D520) were obtained from SCI Materials Hub.

Zn foil (100 mm thickness) and Zn powder were obtained from the SCI Materials Hub.

Commercial 20% Pt/C, 40% Pt/C and IrO2 catalysts were also obtained from SCI Materials Hub.


3. Journal of Energy Chemistry Vanadium oxide nanospheres encapsulated in N-doped carbon nanofibers with morphology and defect dual-engineering toward advanced aqueous zinc-ion batteries

In this paper, carbon cloth (W0S1011) was obtained from SCI Materials Hub. The flexible carbon cloth matrix guaranteed the stabilization of the electrode and improved the conductivity of the cathode.


4. Energy Storage Materials Defect-abundant commercializable 3D carbon papers for fabricating composite Li anode with high loading and long life

The 3D carbon paper (TGPH060 raw paper) were purchased from SCI Materials Hub.


5. Nanomaterials A Stable Rechargeable Aqueous Zn–Air Battery Enabled by Heterogeneous MoS2 Cathode Catalysts

Nafion D520 (5 wt%), and carbon paper (GDL340) were received from SCI-Materials-Hub.


6. SSRN An Axially Directed Cobalt-Phthalocyanine Covalent Organic Polymer as High-Efficient Bifunctional Catalyst for Zn-Air Battery

Carbon cloth (W0S1011) and other electrochemical consumables required for air cathode were provided by SCI Materials Hub.


Oxygen Reduction Reaction

1. J. Chem. Eng. Superior Efficiency Hydrogen Peroxide Production in Acidic Media through Epoxy Group Adjacent to Co-O/C Active Centers on Carbon Black

In this paper, Vulcan XC 72 carbon black, ion membrane (Nafion N115, 127 μL), Nafion solution (D520, 5 wt%), and carbon paper (AvCarb GDS 2230 and Spectracarb 2050A-1050) were purchased from SCI Materials Hub.


2. Journal of Colloid and Interface Science Gaining insight into the impact of electronic property and interface electrostatic field on ORR kinetics in alloy engineering via theoretical prognostication and experimental validation

The 20 wt% Pt3M (M = Cr, Co, Cu, Pd, Sn, and Ir) were purchased from SCI Materials Hub. This work places emphasis on the kinetics of the ORR concerning Pt3M (M = Cr, Co, Cu, Pd, Sn, and Ir) catalysts, and integrates theoretical prognostication and experimental validation to illuminate the fundamental principles of alloy engineering.


Water Electrolysis

1. International Journal of Hydrogen Energy Gold as an efficient hydrogen isotope separation catalyst in proton exchange membrane water electrolysis

The cathodic catalysts of Pt/C (20 wt%, 2–3 nm) and Au/C (20 wt%, 4–5 nm) were purchased from SCI Materials Hub.


2. Small Science Silver Compositing Boosts Water Electrolysis Activity and Durability of RuO2 in a Proton-Exchange-Membrane Water Electrolyzer

Two fiber felts (0.35 mm thickness, SCI Materials Hub) were used as the porous transport layers at both the cathode and the anode.


3. Advanced Functional Materials Hierarchical Crystalline/Amorphous Heterostructure MoNi/NiMoOx for Electrochemical Hydrogen Evolution with Industry-Level Activity and Stability

Anion-exchange membrane (FAA-3-PK-130) was obtained from SCI Materials Hub website.


Fuel Cells

1. Polymer Sub-two-micron ultrathin proton exchange membrane with reinforced mechanical strength

Gas diffusion electrode (60% Pt/C, Carbon paper) was purchased from SCI Materials Hub.


Characterization

1. Chemical Engineering Journal Electrochemical reconstitution of Prussian blue analogue for coupling furfural electro-oxidation with photo-assisted hydrogen evolution reaction

An Au nanoparticle film was deposited on the total reflecting plane of a single reflection ATR crystal (SCI Materials Hub, Wuhu, China) via sputter coater.

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