DiffuCarb™ Dual-Sided Hydrophobic Microporous Carbon Paper

DiffuCarb™ dual-sided hydrophobic microporous carbon paper is a specialized material primarily used as a gas diffusion layer (GDL) in fuel cells and electrolyzers.

This carbon-based material features a microporous layer on its surface and undergoes hydrophobic treatment. Typically made from carbon fibers, it exhibits high conductivity and mechanical strength. The dual-sided microporous treatment significantly enhances its performance in fuel cell applications.

Features of DiffuCarb™ Dual-Sided Hydrophobic Microporous Carbon Paper

1. Hydrophobicity:
   Dual-sided hydrophobic treatment prevents water accumulation on the carbon paper surface and in its micropores, ensuring smooth passage of fuel gases (such as hydrogen and oxygen) while preventing water from blocking the gas channels.

2. Dual-Sided Microporous Layer:
   The dual-sided microporous structure improves gas diffusion efficiency, enabling gases to be distributed more evenly across the catalyst layer and enhancing overall cell performance.

3. High Conductivity:
   The carbon paper possesses excellent electrical conductivity, facilitating efficient current transmission.

4. High Mechanical Strength:
   The carbon fiber structure provides high mechanical strength, allowing the material to withstand pressure variations during cell operation.

5. Chemical Stability:
   The carbon paper exhibits excellent chemical stability in fuel cell operating environments, resisting chemical corrosion.

Applications of DiffuCarb™ Dual-Sided Hydrophobic Microporous Carbon Paper

Proton Exchange Membrane Fuel Cells (PEMFC):

• Gas Diffusion Layer: As a GDL, the carbon paper enhances the diffusion efficiency of hydrogen and oxygen, optimizes water management, prevents water accumulation, and improves both efficiency and lifespan.
• Electrode Support Material: Its high conductivity and mechanical strength make it an ideal choice for electrode materials, ensuring efficient current conduction.

Electrolyzers (e.g., for Water Electrolysis to Produce Hydrogen):

• Electrode Substrate: Acting as an electrode substrate, the carbon paper's high conductivity and hydrophobicity increase electrolysis efficiency and prevent gas bubbles from forming on the electrode surface, thus stabilizing and enhancing the process.
• Gas Management: Its dual-sided hydrophobic nature aids in the release of hydrogen and oxygen, avoiding gas retention and electrode blockage.

Solid Oxide Fuel Cells (SOFC):

• Electrode Material: Under high-temperature conditions, the carbon paper’s chemical stability and high conductivity make it a suitable material for SOFC electrodes, ensuring long-term stable operation.

Other Electrochemical Devices:

• Supercapacitors and Batteries: The carbon paper’s high conductivity and mechanical strength also make it suitable for other electrochemical devices, such as supercapacitors and batteries, as an electrode material to enhance device performance.

Conclusion

With its unique structure and outstanding properties, dual-sided hydrophobic microporous carbon paper offers broad prospects in fuel cells and electrolyzers. It significantly improves the performance and stability of these devices, making it a crucial material in the field of renewable energy.

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Note: The default PTFE content for hydrophobic treatment of carbon paper is 10wt%, and the standard PTFE content for MPL layer is 20wt%. Users can also specify and inquire about the price.

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Partial references citing our materials (from Google Scholar)

Carbon Dioxide Reduction

1. ACS Nano Strain Relaxation in Metal Alloy Catalysts Steers the Product Selectivity of Electrocatalytic CO₂ Reduction

The bipolar membrane (Fumasep FBM) in this paper was purchased from SCI Materials Hub, which was used in rechargeable Zn-CO₂ battery tests. The authors reported a strain relaxation strategy to determine lattice strains in bimetal MNi alloys (M = Pd, Ag, and Au) and realized an outstanding CO₂-to-CO Faradaic efficiency of 96.6% with outstanding activity and durability toward a Zn-CO₂ battery.

2. Front. Chem. Boosting Electrochemical Carbon Dioxide Reduction on Atomically Dispersed Nickel Catalyst

In this paper, Vulcan XC-72R was purchased from SCI Materials Hub. Vulcan XC 72R carbon is the most common catalyst support used in the anode and cathode electrodes of Polymer Electrolyte Membrane Fuel Cells (PEMFC), Direct Methanol Fuel Cells (DMFC), Alkaline Fuel Cells (AFC), Microbial Fuel Cells (MFC), Phosphoric Acid Fuel Cells (PAFC), and many more!

3. Adv. Mater. Partially Nitrided Ni Nanoclusters Achieve Energy-Efficient Electrocatalytic CO₂ Reduction to CO at Ultralow Overpotential

An AEM membrane (Sustainion X37-50 Grade RT, purchased from SCI Materials Hub) was activated in 1 M KOH for 24 h, washed with ultra-purity water prior to use.

4. Adv. Funct. Mater. Nanoconfined Molecular Catalysts in Integrated Gas Diffusion Electrodes for High-Current-Density CO₂ Electroreduction

In this paper (Supporting Information), an anion exchanged membrane (Fumasep FAB-PK-130 obtained from SCI Materials Hub (www.scimaterials.cn)) was used to separate the catholyte and anolyte chambers.

SCI Materials Hub: we also recommend our Fumasep FAB-PK-75 for the use in a flow cell.

5. Appl. Catal. B Efficient utilization of nickel single atoms for CO₂ electroreduction by constructing 3D interconnected nitrogen-doped carbon tube network

In this paper, the Nafion 117 membrane was obtained from SCI Materials Hub.

6. Vacuum Modulable Cu(0)/Cu(I)/Cu(II) sites of Cu/C catalysts derived from MOF for highly selective CO₂ electroreduction to hydrocarbons

In this paper, Proton exchange membrane (Nafion 117), Nafion D520, and Toray 060 carbon paper were purchased from SCI Materials Hub.

7. National Science Review Confinement of ionomer for electrocatalytic CO2 reduction reaction via efficient mass transfer pathways

An anion exchange membrane (PiperION-A15-HCO3) was obtained from SCI Materials Hub.

8. Catalysis Communications Facilitating CO2 electroreduction to C2H4 through facile regulating {100} & {111} grain boundary of Cu2O

Carbon paper (TGPH060), membrane solution (Nafion D520), and ionic membrane (Nafion N117) were obtained from Wuhu Eryi Material Technology Co., Ltd (a company under SCI Materials Hub).

Batteries

1. J. Mater. Chem. A Blocking polysulfides with a Janus Fe3C/N-CNF@RGO electrode via physiochemical confinement and catalytic conversion for high-performance lithium–sulfur batteries

Graphene oxide (GO) in this paper was obtained from SCI Materials Hub. The authors introduced a Janus Fe3C/N-CNF@RGO electrode consisting of 1D Fe3C decorated N-doped carbon nanofibers (Fe3C/N-CNFs) side and 2D reduced graphene oxide (RGO) side as the free-standing carrier of Li2S6 catholyte to improve the overall electrochemical performance of Li-S batteries.

2. Joule A high-voltage and stable zinc-air battery enabled by dual-hydrophobic-induced proton shuttle shielding

This paper used more than 10 kinds of materials from SCI Materials Hub and the authors gave detailed properity comparsion.

The commercial IEMs of Fumasep FAB-PK-130 and Nafion N117 were obtained from SCI Materials Hub.

Gas diffusion layers of GDL340 (CeTech) and SGL39BC (Sigracet) and Nafion dispersion (Nafion D520) were obtained from SCI Materials Hub.

Zn foil (100 mm thickness) and Zn powder were obtained from the SCI Materials Hub.

Commercial 20% Pt/C, 40% Pt/C and IrO2 catalysts were also obtained from SCI Materials Hub.

3. Journal of Energy Chemistry Vanadium oxide nanospheres encapsulated in N-doped carbon nanofibers with morphology and defect dual-engineering toward advanced aqueous zinc-ion batteries

In this paper, carbon cloth (W0S1011) was obtained from SCI Materials Hub. The flexible carbon cloth matrix guaranteed the stabilization of the electrode and improved the conductivity of the cathode.

4. Energy Storage Materials Defect-abundant commercializable 3D carbon papers for fabricating composite Li anode with high loading and long life

The 3D carbon paper (TGPH060 raw paper) were purchased from SCI Materials Hub.

5. Nanomaterials A Stable Rechargeable Aqueous Zn–Air Battery Enabled by Heterogeneous MoS2 Cathode Catalysts

Nafion D520 (5 wt%), and carbon paper (GDL340) were received from SCI-Materials-Hub.

6. SSRN An Axially Directed Cobalt-Phthalocyanine Covalent Organic Polymer as High-Efficient Bifunctional Catalyst for Zn-Air Battery

Carbon cloth (W0S1011) and other electrochemical consumables required for air cathode were provided by SCI Materials Hub.

Oxygen Reduction Reaction

1. J. Chem. Eng. Superior Efficiency Hydrogen Peroxide Production in Acidic Media through Epoxy Group Adjacent to Co-O/C Active Centers on Carbon Black

In this paper, Vulcan XC 72 carbon black, ion membrane (Nafion N115, 127 μL), Nafion solution (D520, 5 wt%), and carbon paper (AvCarb GDS 2230 and Spectracarb 2050A-1050) were purchased from SCI Materials Hub.

2. Journal of Colloid and Interface Science Gaining insight into the impact of electronic property and interface electrostatic field on ORR kinetics in alloy engineering via theoretical prognostication and experimental validation

The 20 wt% Pt3M (M = Cr, Co, Cu, Pd, Sn, and Ir) were purchased from SCI Materials Hub. This work places emphasis on the kinetics of the ORR concerning Pt3M (M = Cr, Co, Cu, Pd, Sn, and Ir) catalysts, and integrates theoretical prognostication and experimental validation to illuminate the fundamental principles of alloy engineering.

Water Electrolysis

1. International Journal of Hydrogen Energy Gold as an efficient hydrogen isotope separation catalyst in proton exchange membrane water electrolysis

The cathodic catalysts of Pt/C (20 wt%, 2–3 nm) and Au/C (20 wt%, 4–5 nm) were purchased from SCI Materials Hub.

2. Small Science Silver Compositing Boosts Water Electrolysis Activity and Durability of RuO2 in a Proton-Exchange-Membrane Water Electrolyzer

Two fiber felts (0.35 mm thickness, SCI Materials Hub) were used as the porous transport layers at both the cathode and the anode.

3. Advanced Functional Materials Hierarchical Crystalline/Amorphous Heterostructure MoNi/NiMoOx for Electrochemical Hydrogen Evolution with Industry-Level Activity and Stability

Anion-exchange membrane (FAA-3-PK-130) was obtained from SCI Materials Hub website.

Fuel Cells

1. Polymer Sub-two-micron ultrathin proton exchange membrane with reinforced mechanical strength

Gas diffusion electrode (60% Pt/C, Carbon paper) was purchased from SCI Materials Hub.

Characterization

1. Chemical Engineering Journal Electrochemical reconstitution of Prussian blue analogue for coupling furfural electro-oxidation with photo-assisted hydrogen evolution reaction

An Au nanoparticle film was deposited on the total reflecting plane of a single reflection ATR crystal (SCI Materials Hub, Wuhu, China) via sputter coater.